Part Name: Telemetry clamp-on collars
Machine: Cincinnati Arrow 1000
Material: Phenolic G10, CE
Details: Camp-on collars, cover plate, helicoil inserts
Part Name: Telemetry clamp-on collars
Machine: Cincinnati Arrow 1000
Material: Phenolic G10
Details: Camp-on collars, helicoil inserts
Part Name: Telemetry clamp-on collars
Machine: Cincinnati Arrow 1000
Material: Phenolic G10
Details: Camp-on collars, helicoil inserts
Part Name: Telemetry antenna rings
Machine: Mazak Integrex 35Y
Material: G10
Details: 4-axis turn-mill
Part Name: G10 spacers
Machine: Cincinnati Arrow 1000
Material: G10
Details: Marine epoxy paint, locking 1/4-20 helicoils
Part Name: XX phenolic base with cover
Machine: Cincinnati Arrow 1000
Material: phenolic paper based XX grade
Details: matching cover
Part Name: Telemetry system
Machine: Cincinnati arrow 1000
Material: G10, steel, Ni plated 4140 steel
Details: G10 antenna, steel painted stand, Ni plated 4140 steel clamp-on collar
Part Name: Telemetry antenna assembly
Machine: Cincinnati arrow 1000
Material: G10, stainless steel, brass
Details: G10 antenna, stainless steel braces, brass links
Part Name: Manifold
Machine: Mazak Integrex 35Y
Material: 304 Stainless Steel
Details: Turbine manifold with phonographic face seal
Part Name: Stainless part
Machine: Mazak 35Y
Material: 304 Stainless Steel
Details: Concave face and groove
Part Name: Stainless part
Machine: Mazak 35Y
Material: 304 Stainless Steel
Details: reamed holes for dowel pins
Part Name: Reactor outlet
Machine: Cincinnati Arrow 1000
Material: 316 Stainless Steel
Details: Outlet reamed for Luer lock syringe connection
Part Name: 17-4PH stainless steel shaft
Machine: Mazak Integrex 35Y
Material: 17-4 ph stainless Steel
Details: 4-axis machining, 0.0003” OD tolerance
Part Name: Modular connector
Machine: Mazak Integrex 35Y
Material: 304 Stainless Steel
Details: 4-axis machining
Part Name: Hex shoulder screws
Machine: Mazak Integrex 35Y
Material: 304 Stainless Steel
Details: mill-turn machining 1” hex
Part Name: Stainless handles
Machine: Cincinnati Arrow 1000
Material: 304 Stainless Steel
Details: milling
Part Name: Hot mold plates
Machine: Cincinnati Arrow 1000
Material: 316 Stainless Steel
Details: tapered grooves with 0.02” bottom width
Part Name: Nozzle
Machine: Mazak Integrex 35Y
Material: 4140 Alloy steel
Details: 4-axis machining with 4 micro-inch finish on the internal bore.
Part Name: Timing sprockets and nylon sleeves
Machine: Mazak Integrex 35Y
Material: 4140 Alloy steel, Nylon
Details: mill-turn machining
Part Name: 19” OD aluminum cover 1
Machine: Mazak Integrex 35Y
Material: 6061 aluminum
Details: 4-axis turn-mill. Started off as a 250lb solid cylinder and machined down to 14lb. Pressed in floating PEM nuts
Part Name: 19” OD aluminum cover 2
Machine: Mazak Integrex 35Y
Material: 6061 aluminum
Details: 4-axis turn-mill. Started off as a 250lb solid cylinder and machined down to 14lb. Pressed in floating PEM nuts
Part Name: Aluminum bracket
Machine: Cincinnati Arrow 1000
Material: 7075 Aluminum
Details: Bracket for helicopter telemetry system
Part Name: Instrument panel, MIL spec
Machine: Cincinnati Arrow 1000
Material: 6061 Aluminum
Details: Chem Film (Chromate Conversion Coating per MIL-DTL-5541) and Carbide Black F63B12 Polane® T Polyurethane Enamel
Part Name: Drive shuttle
Machine: Mazak Integrex 35Y
Material: 6061 Aluminum
Details: Chem Film (Chromate Conversion Coating per MIL-DTL-5541)
Part Name: Connector clam shell 1
Machine: Cincinnati Arrow 1000
Material: 6061 Aluminum
Details: Black anodized
Part Name: Connector clam shell 2
Machine: Cincinnati Arrow 1000
Material: 6061 Aluminum
Details: Black anodized
Part Name: Anti-corona rings for high voltage supply
Machine: Supermax Lathe
Material: 6061 Aluminum
Details: 8” OD, polished to prevent point charge concentration
Part Name: Aluminum part jig
Machine: Cincinnati Arrow 1000
Material: 6061 Aluminum
Details: 18” x 24”, 3D profiling of the tapered floor.
